Shit video recap from April:
Anyway, I had a squeaky front brake so set about stripping it down for a nosy and investigate.
Seems a piston was a bit sticky and wouldn't wind back properly. I tried to loosen the bleed nut to lessen the pressure behind it.
That was the final result having tried the following:
Spanners, sockets, breaker bars, mole grips application of heat via blow torch, repeated use of penetrating fluid, cutting new edges into the hex with a hacksaw. The lot. It may as well be welded in there, if it comes out at all it'll probably tear the thread out of the caliper itself so I'll probably just buy another.
I bled the system by pressurising and letting the air out of the flexi pipe join. Not ideal but it worked.
It was the only fitting that was an issue and was a bit mangled before I started, not sure if it's been cross threaded or something in the past. The rest of the stuff came apart fine and the brakes were all in good shape with decent discs and plenty of life in the pads, a million times better than the Civic's brakes which looked like they'd been stored in the sea.
The bloke across the hall from me also came out and started fiddling with his 2008 BMW, must be car fixing season...
While messing about with the brakes I also disturbed some rust on the wheel arch.
I instigated a high quality repair so it didn't fall foul of the "no sharp edges" bit of the MOT test.
I also sanded down various other bits of surface rust, treated with Vactan rust converter and rattle canned them. From 20ft it looks alright which is the overall goal. I'm not going mad trying to make this car immaculate, there is too much prior bodgery and naff "restoration" work to rectify, especially on a daily driver.
You can buy new wings for £50 a side and they just bolt on so I may invest in some in the future...
I had it booked in for it's MOT on the 17th, a week before it expired as I wanted time to repair anything which it failed on.
Passed, the tested said he suggested getting the rear of the sills repaired to a better standard before it comes back next year. They've been plated pretty terribly at some point in the past and are now a bit crumbly. Other than that it's all good, brakes, suspension mounts, floors and chassis rails are all really solid.
After the test I went to visit a mate (username Retroshite on forums, blogs, YouTube etc) nearby (the fella who let me use his ramp and welding equipment last year) and had the opportunity to unite my Mk1 Honda Ballade with a Mk2 example. I've never seen a Mk2 in the metal before and there can't be more than a handful of survivors...
Future plans are to replace all the brake flexi pipes, repair the rear of the sills to a better standard and see if I can make a custom exhaust to replace the current garbage fitted. If I can take the car off the road for a few months I'll do the rear arches and rear valance as well but that would require another functional vehicle of which I have 0/2...