So, the world's (formerly) most rotten Acclaim was thrown back together and an MOT booked.
For the last few days I was coming over to the workshop to work on the car in the mornings, then driving to work to do a backshift which was most unpleasant. On the last day I caught the train over so I could drive the car straight to it's MOT.
Behold the natural beauty of central Scotland:
Luckily the weather had remained ideal for assembling a car.
All the door gaps still need tweaking and a lot of trim needs fettling to get it sitting right, bumpers need replacing and they're completely rotten, but the car is back together. So, I hopped in and set off home.
About a mile down the road it became obvious all was not right. The car simply wouldn't pull below 2,500rpm or so, it'd splutter and cough like it had no fuel and was only running on 2 cylinders but as soon as you hit 3,000rpm it was like flicking a switch, it'd run smooth a silk.
Right, I'll take it out on the motorway and give it a good thrashing once it's up to temp, seems as it's not been run in a month. Once up to speed it ran fantastic although it was odd being behind the wheel of a non-PAS car for the first time in weeks, very tight and springy!
Getting into to Glasgow I applied the brake for the first time in about 20 miles to allow a lorry past so I could get to my slip road and the pedal simply went to the floor. Nothing. Total brake failure.
Thankfully the sliproad I was aiming for was incredibly long and has a hard shoulder along it's entire length so the car could easily be stopped on it's handbrake.
I scrabbled around underneath and couldn't find any leaks, the reservoir still had fluid in it. The only thing I found was a pipe was rubbing against the axle strut and was hot to the touch. But as the pipe and strut would be moving in tandem together surely it couldn't have generated so much heat to boil the brake fluid via friction?
With nothing better to I figured I'd see if the brakes would pump back to life, and they did!
A few tentative drives backwards/forwards along the hard shoulder and I decided the brakes would suffice for the 2 miles home if used sparingly.
Right, car home. The MOT was booked for the following day so I figured I'd just leave it at the flat so I'd have some time to investigate the brake issue before it went in.
I came home from work that night to find the passenger door hadn't closed so the interior light had been on for 9 hours. No joys...
Next morning I went out and did my best to clean the interior which was covered in dust, sorry Henry...
I then set about trying to find a nut to fit the rear suspension arm, it'd been taken off to facilitate welding repairs but had gone AWOL and the only thing we had to had that'd fit was a wheel nut... Naturally it was a Metric fine thread which isn't stocked anywhere, thankfully a mate had a tub of them and I got that fitted as well.
Source of the brake failure was also found.
A mixture of a sticking handbrake mech and a over-zealous auto-adjuster on the drum had caused the rear brake to bind and 20 miles at 70mph had cooked the brake fluid... I never heard it because most of the interior was still out of the car and there were parts and toolboxes rattling around in the boot.
Anyway, I sorted that out and ordered a pair of new cables so the rear brakes are now less fucked.
Took the car over for it's MOT and was told "computer has died, don't know when it'll be fixed". Ah.
So the Acclaim has just been sat outside waiting for it's next MOT slot on the 3rd of Feb.
It still needs a shit ton of work to finish but at least it's mostly An Car now. Also think the shade of blue we went with is way nicer than the colour it was previously (and better than the stock colour it was before that).
Current to-do list is something like this:
Change numberplate light
Reattach front upper bumper trim
Reattach missing wing rubbing strip
Refit various interior plastics I cunningly left at the workshop
Refit wheel arch splash guards
Fit new mudflaps
Fit and wire in front fog lamps
Service and re-balance carbs (suspect a pilot jet has some shit in it causing the running issues below 2,500rpm)
Replace clutch
Tweak door hinges for better panel gaps
Replace bumpers (need to find some...)
Custom two tone wheels (yes, really.)
Mega clean inside and out